So you have decided to buy your first MIG Welder in 2020! Wondering how to choose the best MIG Welder for the money. Whether you have just started the welding work or have been in the welding industry for years or you need the best performance MIG welder to meet your needs for the upcoming project. We have compiled an extensive list of best value Mig Welders for you to save time.
Metal inert gas welder, also named as MIG welder is an effective way of welding all types of metals. Quite easy to use and help you deliver your welding work on time with quality. With the invention of MIG welder in the 19th century and with continuous updates, this becomes the most used welding machine in the world.
So, the question is how to choose the one? As said earlier, if you are experienced welder and have tried different types of MIG welders, then it would be a bit easy for you, but for beginners, it will be a guess without doing proper research and getting suggestions. You will definitely find many Chinese made welders in the market with poor quality.
But, Don’t get Worried?
Everyone would like to search online before buying anything. That includes comparing products on different metrics to select the best one with high performance.
So, as mentioned earlier we concluded a list of 17 Mig Welders and reviewed them in-depth after a lot of research and getting feedback from beginners and professional welders. The reviewed products are made in the USA, with long time warranties, good customer reviews, performance and voltage. The quick comparison table will give you a brief overview, but for the detailed understanding of each MIG welder please read through the detailed reviews to help you choose the best welding machine.
Don’t Have Time and Want the Best Mig Welder?
We have picked Top 5 MIG Welders from the extensive list of 17 Welders for the professional work with high weld quality. Picked up keeping the budget, volts, performance, warranty and other factors in mind.
Hobart Handler 140
Duty cycle: 20% @ 90A
Weight: 65 Pounds
Forney 261, 140FC
Output: Upto 140A
Duty cycle: 30% @ 90A
Weight: 6.6 Pounds
Hobart Handler 210
|Input: Dual (115V/230V)|
Duty cycle: 20% to 30%
Weight: 87.5 Pounds
Duty cycle: 30% @ 135A
Weight: 85 Pounds
Lincoln Electric K2698-1
Duty cycle: 30% @ 130A
Weight: 66 Pounds
17 Best MIG Welders with Detailed Review
Let’s start reviewing all MIG welders one by one with their competitive FEATURES along with STRENGTHS and DRAWBACKS.
1. Hobart 500559 Handler 140 MIG Welder 115V
The Hobart Handler 140 MIG Welder, is the best welder for beginners and thus makes it more demanding in the market. With its high-task yield, incredible power, durability, ease of use, portability and compact design, this welder is professional’s favorite.
With this powerful machine, you can do all types of welding jobs related to cast iron, magnesium, brass, stainless steel, flux core aluminum and mild steel. It operates on 115V household outlet and delivers up to 140 amp of output power. A 10 ft. (3 m) work cable with clamp also comes with welder.
This welder has a capacity to weld 24-gauge up to ¼ in thick steel materials. You can add a stable and smooth arc with its 5-position voltage control selector. The machine is the best for all basic metal welding, DIY repairs and construction work. You might don’t know but this is Hobart’s most popular MIG welder.
This welder is solidly constructed which gives best industrial performance and the feed head enables you to have a perfect grip over the weld. It comes with 5 years limited warranty.
Hobart Handler 140 is our recommended pick and is the most recommended for beginners and the hobbyist. For detailed review of this Hobart 140 Welder, please click here.
2. Forney Easy Weld 261, 140 FC-i MVP MIG Welder
The Forney Easy Weld 261 is a perfect entry-level MIG welder for beginners and one of the best options to start with. It is a flux core wire welder and is extremely convenient as no gas is required and can run off on house power with a 20 amp breaker. The option of infinite wire feed speed and voltage control can help in the perfect weld.
This is the best portable MIG welder that you can carry for any kind of DIY job, maintenance work or any metal fabrication project. Being lightweight it doesn’t one shouldn’t think that it might be built with inferior materials. With an output of up to 140 amperes, this machine allows you to weld up to 1/4 mild steel alloys.
The welder comes with an 8-inch ground clamp, 8-inch MIG gun, torch wrap which in integrated with handle for connecting the welder easily with your gas. Few of the recommended accessories are nozzles, contact tips, diffuser, spray, gel and other accessories from Forney.
A most recommended machine to purchase if you’re about to weld for the first time and have budget under $360. We also advise you to use all the necessary items for your personal safety.
3. Hobart 500553 Handler 210 MVP MIG Welder
Hobart Handler 210 is the most reputed and reliable MIG Welder among all other best dual voltage MIG weldersma. The welder gives you both 115V and 230V options. Depending on the needs, you can transfer the voltage system back and forth. With just a single plug switch you can shift power level without going extra miles at the same time. And this is the best professional MIG welder in market.
This versatile 210 Hobart MIG Welder comes with 11 voltage settings (7 (230V) and 4 (115V) settings) with infinite wire feed speed control for helping fine-tune the precision welding. With this welder, one can easily work on household repairs, auto body and even for heavier jobs requiring more power. The machine’s powerful output can deal 24 gauge to 3/8 inches steel in just a single pass.
Additionally, a spool comes with this welder to help you weld aluminum as well. You can also switch back to regular mode from spool welding by a simple switch flipping. It also has the quick change drive roll system. It produces an extremely consistent and smooth arc. You will get minimal spatter issues, as it comes in some low-quality best MIG welding machines.
This machine is an ideal choice for both beginners and pros. The Beginners who want to have a grip over a top-quality machine and the shop owners who are looking for a reliable and affordable machine. It will be a good option if you’re looking for a welder with real power and is not pricey like heavy industrial machines. It will be worth mentioning that investing in this machine will help you for years to come because of its quality, versatility and most importantly value for money.
4. LOTOS MIG175 MIG Welder
If you are in search of a MIG welder for a better and much more stable welding experience, then we strongly recommend LOTOS MIG 175 AMP Mig Welder because of machine’s durability. This is why this machine got a place in our list of top MIG welders of 2020.
The aluminum wire feed function makes welding more smooth. The machine is easy to use and we second with the statement of all user’s who say that this is one of the easiest Mig welding machine to set up and operate. The Machine comes with a speedy aluminum spool gun (no need to buy gun separately) for welding of aluminum.
It can be used for multi welding works for stainless steel, aluminum and mild steel and some other materials. The technology of the transformer is really durable and reliable. Industrial standard 4 inches and 5 inches wire spools can be handled by Lotos 175 Mig welder. The welder input voltage is 220/240V AC and you need to have 240V power in your home.
The spatter free weld can be produced with this machine if ran with the correct settings. The accessories that are included with the machine are Spool gun, MIG torch, Gas hose, Ground clamp cable, welding mask with wire ranging up to 0.030 in. The welder has 1 year manufacturer warranty but this is known to last for years even after the expiration of the warranty.
So considering this machine will not be a bad decision, if you are planning to MIG weld aluminum.
5. Lincoln Electric K2698-1 Easy MIG 180 Welder
After Hobart, Forney and Lotos, we have Lincoln Electric company on our list. Lincoln is another company that produces durable and high quality welders. On of their machines, LINCOLN ELECTRIC K2698-1 180 MIG Welder is a machine that competes with many other machine in the market. It is also the best welder for beginners and professionals also praise due to capable performance.
The Lincoln K2698-1 runs the beads uniformly on multi type of specimen with minimal spatter. The weld is normal as of its price but is quite good for light fabrication, home and auto projects working. As the max amp is 180 so you cannot go for high welding with this machine but if you have the input power of 230V then you can weld thicker material. A machine simple to set up and use.
With a wire feed speed range of 50 to 500 ipm and two knob control you can easily handle stainless, thin steel and aluminum metal with MIG and thick steel with gas free flux cored welding. The enhanced conductivity can be achieved with brass to brass gun connection.
The following gadgets will come with machines like work clamp, welding wire, shielding gas apparatus, gun and gas nozzles. But the quality of accessories is just acceptable but not exceptional. Backed up with a good warranty that ensures your money is worth spending.
If you are finding for a welding machine that is comfortable, portable and flexible, then Lincoln Lincoln K2698-1 easy MIG 180 will be the perfect product for you. The cost of this machine is reasonable with great features and specifications. You can weld various types of material with this welder. In short, this machine is also recommended.
6. Millermatic 211 MIG Welder – 120/240VAC
The Miller Electric Millermatic 211 MIG Welder is a reliable and premium machine and is being trusted by most of the professional welders. This machine is a bit expensive pick because of it’s outclassed performance, dependable quality and portability. It’s a must have welding machine having a lot of power and being light in weight. The Machine runs at 115 amp on 120 volt input for a 20% duty cycle and runs at 150 amp with a duty cycle of 40% when given 240 volt input.
It’s a dual voltage machine and you can weld mild steel, stainless steel and aluminum using spool gun. Mild steel can be weld at a thickness of 24 ga. to 3/8 in. and for aluminum welding at a thickness of 18 ga – 3/8 inches. With multi voltage plug, you can connect the power cord with the plug that fits the receptacle.
The most inspiring feature of the machine is Advanced Auto-Set™ with 5 different combinations of wire/gas makes this welder versatile. This feature set the machine to set parameter and you get the welding work done in no time. The unique smooth start technology ensures there will be no spattered or deformed bead profile when the wire first forms the arc. The Millermatic 211 is the machine that carries this technology mostly seen in large welding shop welders.
The Millermatic 211 MIG welder is a reliable machine in the market and you will have to pay a bit more because you will enjoy lifetime value and work quality produced by this machine.
7. Hobart 500554 Handler 190 MIG Welder 230V
Another powerful Hobart 190 Mig Welder from Hobart. It’s a portable wire feed flux core and MIG welder for welding flux core steel, stainless steel, mild steel and aluminum. It operates at 230V and let you weld 5/16 inches steel.
If you are planning to buy Hobart 140 and you also think you might need to upgrade the machine in the future, then choosing Hobart 190 will be a better choice. You can perform all work with this machine that a Hobart 140 will do but you won’t be able to use Hobart 140 in capacity of Hobart 190. By spending some extra money you will get more power, durability and duty cycle in this machine.
You can manage all kinds of welding work with this machine. You can use it for DIY projects, auto body panels, tool carts, fences, mower decks and for many other projects. Hobart 190 comes with a built in spool-gun for welding aluminum without using extra tools. With convenient polarity changeover, you can quickly change polarity between thetabular and solid wire. This machine also allow you to control all parameters for an improved arc with less spatter.
Following things that are included with this best MIG welder are; Dual gauge regulator with gas hose, built-in gas valve, sample 0.030 spool flux core wire, power cord, manual and welding guide.
The machine also features self resetting thermal overload and motor protection, quick select drive roll and short circuit protection.
It’s a solid Mig Welder for handling all small shop welding works and shows more flexibility as per your needs. Backed up with the manufacturer’s extended warranty and support, a good option to invest in.
8. Lotos MIG140 AMP MIG Wire Welder
The Lotos MIG 140, 140AMP MIG Wire Welder gives the best value for your money spent. The machine is a mixture of economical price, functionality, usability and performance. With great flux core capability and welding with gas or without gas makes this welder versatile. It’s a bit economical as compared to big names in the market but still, it is a reliable machine and let you weld stainless steel, mild steel and aluminum. A Spool gun is not included with the machine so you have to purchase separately.
Lotos selling point for this welder is the “10 Minutes Setup” and yes, it can be set up easily within 10 minutes.
Lotos 140 Mig Welder features 2 digital displays which will let you adjust the welding voltage and wire feeder speed. The transformer technology let you easily connect the machine with the existing 110/120V outlet.
TheWelder has 10 power settings, and you can adjust the speed from 0% to 100%. With 2T/4T switch (2T is Manual and 4T is Semi-Auto) you can be able to release your finger for long welding work and customize how fast welder work and keep going.
Basic skill level is required to operate this welder and for the professional’s it provides enough portability and power to complete the welding job. If someone never welded before then this machine will be an ideal tool to start with.
The machine performs all activities that are expected for better results. The machine outperforms many other same capacity machines available in the market.
9. Longevity Migweld 140 – 140 AMP MIG Welder
LONGEVITY is also another company like Lotos that produces quality MIG Welders. The company also managed to earn good repute by providing high quality machine and that is why we have enlisted them too. The company is trusted by many welding instructors and construction and manufacturing companies. The Longevity MIGWELD 140 welder delivers best quality and high performance at an economical price. This is best machine for people looking for an inexpensive welder with good performance in home and shop’s welding needs.
Running on a 110V power outlet, a nice weld can be done by operating on gas or flux-core gasless welding. A wide range of aluminum thickness can be handled with this machine. The welder has the capacity to weld 3/8 in. mild steel. It’s best MIG welder for home use for DIY repair, light industrial work or occasional heavy jobs like hot rods, bbq pits etc.
The main feature that makes this machine a good choice is thermal overload protection. This feature will safely shut down the welder if you are welding for a long time and duty cycle limit reached.
The panel on MIGWELD 140 allows you to see the settings and you can easily tune the welder to your desired setting for faster and accurate welding. The welder also allows you aluminum welding with an optional Spoolgun.
The machine comes with the following accessories including regulator flow gauge, gas line, Mig torch with contact tips, 2 lb spool of Mild steel and few others.
Comparing with the other brand machines, the price of this welder is economical without sacrificing the quality. The compact design of this welder let you take it to with you for all small jobs.
10. SUNGOLD Power 200A MIG Welder
The SUNGOLDPOWER 200A MIG Welder is a multi function dual voltage machine with integrated IGBT module technology. It offers both welding options, gas-less Flux core welding and gas shielded MIG welding.
The welder is capable of welding steel and aluminum with full strength. For aluminum welding, a separate spool gun is needed as a gun is not included in the package. Switching spool gun or MIG gun is quick and easy with a selector switch option.
With an option of adjustable wire feed speed and welding current, you can adjust and weld different thickness materials with more flexibility. You can choose the best settings for your application. The 60% duty cycle lets you weld for a long time with consistency.
On the front panel, you can find MMA welding adjustment knob, MIG voltage adjustment knob, Power and Overheat LED, Torch socket, “+” and “-” output terminal, MMA/MIG Switch and few other options. On back side, you will see a power switch, power cable, fan and ground screw.
The following things come in package list; 118 inches Mig torch, mask and brush, 1lbs welding wire spool, drive roll, 47 inches cable with earth clamp and electrode holder with 71″ cable.
We don’t suggest this welder if you want to do some extensive welding. But it is ideal for outdoor repair, road maintenance, rusty metalwork etc. The SUNGOLDPOWER machines are built for diversity and is a recommended welder.
11. Lincoln Electric K2185-1 Handy MIG Welder
Another welder from the Lincoln Company. The K2185-1 Handy Mig Welder is of high quality machine at affordable price. With the capacity of handling small welding jobs at workshops and in your home, the welder is a popular choice among beginners and professionals also like it for its portability and power. According to user reviews, the machine is stable and is long lasting even if used on daily basis.
The versatile design of this welder makes it best gasless MIG welder in the market. The machine has both welding options, MIG welding and gasless Flux-Cored welding. It has 4 settings options to adjust the voltage and speed. The continuous wire feed adjustment you can weld 24 gauge to 1/8 inches thick mid steel.
The welder just weighs 26 pounds and is very lightweight which means easy to carry for welding jobs to be performed on different sites. This can be easily plugged into any 115V household outlet.
Another feature this welder comes with is the fan cooled feature which saves the welder from overheating and thus increasing the durability at the same time.
Following are the accessories included with the machine; cable assembly, welding gun, work clamp with work cable, gas regulator, hose and nozzle for MIG welding, chipping brush, spool wires and few other items.
On a final note, the K2185-1 Mig Welder will be a good option to pick because of durability, portability and affordability. This is a great machine from Lincoln and is most considerable among similar products in the market.
12. Forney Easy Weld 271 – 140 MP Welder
The Forney Easy Weld 271, 140 MP Welder is another MIG machine from Forney with multiple features and at affordable price. Investing in this machine ensures durability, safety and user comfort. It’s a portable and lightweight multi process welder. It’s a 3 in 1 MIG, TIG and Stick Welder and close enough to Lincoln 210 in multi usage. The accessories for TIG welding are not included.
One of the best advantages is that the welder is set to do flux-core welding and don’t need gas to operate but you can switch to gas for welding mild steel. You can also control your weld with infinite voltage and wire feed speed control for a weld with perfection.
The Forney 271 welder is lightweight and small with a tough & heavy-duty case. It weighs only 25.8 pounds making it less weight yet durable. A handle is also placed on top of the welder for carrying it easily.
The welder also comes with over temperature indicator keeping you informed of machine’s overheating condition. This feature ensures the safety of the user and machine. A year warranty is also backed up with this machine to help in case of any problem.
This best MIG welder for the money includes 10 inches MIG Gun, 8″ ground clamp, 15A adapter, 0.030″ contact tip, 8 inches electrode holder and few other things.
This Forney’s welder lays a bead almost same as of the Hobart 210 in penetration, consistency and quality. Keeping the 3 in 1 feature and price, we recommend investing in this welder if you looking for affordability and quality at the same time. It should be worth saying that Forney 271 would be the safest investment and value for money.
13. Hobart 500536 Ironman 230 MIG Welder
If you are a professional welder looking for high power and high performance Mig Welder then Hobart’s Ironman 230 will be the machine that is recommended. The high price tag of this machine clearly states that welder is capable enough to handle all types of professional welding jobs. This machine is the most expensive welder in our list of MIG Welders.
The machine delivers an amperage output of 30-250A and is a powerful welder that can easily weld 24 gauge up to 1/2 inches of thick material in a single pass. The quality of arc is very much stable, smooth and optimized that can give flawless weld with less spatter. With infinite wire feed control feature, you can easily adjust weld bead shape and penetration.
The welder’s 12 position voltage control feature lets you improve arc performance with controlled output parameters and making adjustments. Machine is also a spool gun ready and can be easily set up for welding aluminum.
Another stunning feature of this Hobart Ironman 230 is Fan on Demand which lowers your power consumption by running the cooling system when needed.
These are the following items included with the machine; 200A 15 ft. MIG welding gun, gas hose, input cable with plug, 10 ft. work cable, dual groove drive roll and few other things.
The welder is comparatively heavy and can be moved with built-in wheels. A rack for the cylinder is also included with machine to carry the gas cylinder.
If you need the BEST then this the BEST machine to consider for professional work with high power and reliability. This is an ideal choice for all of the field workers and workshops.
14. Lincoln Electric Powermig 210 Mp #K3963-1
The Lincoln PowerMIG 210 Mp K3964-1 is a dual voltage powerful MIG Welder in the market. Lincoln is a well known company for producing quality welders and PowerMig 210 is one of the top products of the company. This is a multi performance welder which gives great quality welds. The most reliable machine among all hobbyist welders.
It’s a 4 in 1 versatile welding machine to perform MIG, Stick, TIG and flux cored welding. To perform any task, you just need to connect the specified torch and ground clamp. If you are about to buy a MIG Welder and planning to buy TIG or Stick welder in near future, then investing in this multi process machine will save you a lot of money.
The machine features a large display that allows you to set up the machine in no time. With dual voltage option you can either use 115V outlet or 230V outlet depending on the power you need for your welding job. The machine can easily handle up to 3/8″ thickness of mild or stainless steel and 3/16″ for aluminum and you have to buy a spool gun for this.
The welder is an inverter based machine and is portable. The compact size of this machine allows you to carry the machine for any DIY project. The machine includes following things; adjustable gas regulator and hose, work cable and clamp, gas and gasless nozzles, spindle adapter and few other things.
The Lincoln Electric K3963-1 Powermig 210 Mp is a popular choice for all professionals and novice welders. Machines like Hobart 210 and Millermatic 211 are the welders with the same power as of Lincoln 210, but they just perform MIG welding. So, the multi functional features and built to last durability prioritize this product over other products in the same price category.
15. Forney 318 190-Amp MIGWelder
Forney 318 190-Amp 230 Volt Mig Welder is another welder by Forney which is a mid-range welder that’s with max 190 amp output. The machine has good power in the price offered but has a bit low duty cycle when compared with Hobart 190 or Lincoln K2694-1 180. The welder is suitable for boats, automotive, farms, repair welding and metal fabrication work.
This is a MIG ready machine with gas hose and regulator. The welder can also do flux-cored welding. You can easily weld stainless steel, steel, aluminum and on a single pass, you can weld 3/8″ of thickness.
The welder also features a quick-connect torch, extra-long 15″ power cord, spool gun capability, cable wrap, gas hose, ground lath and other things that help in performing flawless welding.
The Forney 318 has a cast aluminum drive system for wire feeder. This drive system lets you do heavy material welding with long durability. Tough jobs are no more tough with Forney 318 MIG welder. The wire feeder is of the best quality as compared to other same capacity machines in the market. The dual geared idler feed the wire in a better way and you can get effective feeding consistency.
The weight of the machine is 76 pounds and thus makes the welder less portable but you can use a cart to carry the machine. The Forney 318 is backed up with 5/3/1 year warranty. In the first 5 years, parts replacement and labor is covered and even you can ask for full transformer replacement.
Forney 318 MIG welder is a versatile and useful machine for smooth welding work with less spatter. It’s a good value for money and recommended. The machine is affordable, reliable and most effective if compared with other same category machines. Buy and give your welding a kick start.
16. Everlast PowerMIG 140E MIG Welder 110V
Affordable in Price with no compromise on quality and performance speaks for the reputation of Everlast 140e MIG welder. It’s a lightweight machine with IGBT Inverter technology which puts out high amp output when compared with other models based on transformer technology.
The duty cycle of this welder is very good as compared to other 110v machines. This welder comes with 25% of duty cycle at max 140 Amps output. Low power consumption increases the duty cycle and gives better arc performance. You can use this machine in your home shops, farms, garages, muffler shops and in many areas.
Another worth considering feature of this Everlast 140e MIG welder is the stepless control which enables you to control both wire speed and voltage. This means you can quickly switch from stick welding to Mig welding mode. The machine can be used anywhere because of the 120V input design. You can easily carry the welder for all welding needs.
The design of Everlast 140e MIG welder let this machine to be used with 4 inches and 8 inches wire spools. Standard drive rolls of the welder can feed wire diameter of .023″ to .030″. The welder can be used for mild steel, chrome-moly, stainless steel and aluminum. For aluminum optional spool gun is needed.
Comparing this welder with the same capacity welders, the machine weighs 25 pounds with a high duty cycle, performs efficiently using less power and giving great penetration. It’s a good value for money and is a recommended welder. This is even a great choice for all homeowners for doing some DIY welding work. This is the most powerful welder among all welders in this price bracket.
17. Weldpro 200 Amp Inverter Multi Process Welder with Dual Voltage
The last welder on our list is Weldpro 200 Amp Inverter Multi Process Welder with Dual voltage is a great machine at affordable price. It’s a lightweight welder with compact design and being an entry level machine it offers high performance level for which expensive models are known for.
Weldpro’s 200amp MIG welder is a dual voltage 3 in 1 machine with the capability of performing MIG and Flux Core, Stick and Lift TIG welding at a max of 200 amp output. The welder adjusts the wire and voltage speed automatically and at the same allowing you to fine tune voltage.
If you are looking for an affordable welder that is capable of construction work, farm work, fabrication, DIY work or light duty projects, then this is the machine that you should consider buying.
With a dual digital display, you can easily read and set the wire speed and amperage using a dial. Hitting the menu button, you can further adjust the voltage by +/- 20 percent to create repeatable welding work every time. An indication option will keep you informed from overload protection and high temperature.
With the Weldpro 200, there is no need to purchase different welders; it’s really a multi-purpose welder with dual voltage option at market competitive price. A synergistic welder with a better user experience. Although, the welder is best for beginners but the features of this small machine surprise professionals. Investing in this machine will definitely be a smart decision.
Choosing The Best MIG Welder – Buying Guide
No doubt choosing a welder could be a great challenge. Too much welding jargon and technical information can overwhelm a new buyer and is quite difficult in case if you have never bought a MIG welder.
We have prepared an informative but simple buying guide that will help you in selecting the desired MIG welder based on your needs. Our buying guide has covered all features that must be considered while buying regardless of the price of the machine.
So, Don’t Worry!
We are here to help you make a guaranteed investment of your life. Sit back and read through the last point of this detailed guide!
The most basic thing to consider is the input power or voltage at which MIG welder run at. Please note down that every welder might not be compatible with electrical outlets! Mostly the welders are of 110/115/120 Volts or 220/225/230 Volts or have the dual capability.
If you shortlisted any 110 volts welder, then nothing to fear as you can easily plug them into any standard household power outlet. The only downside will be of output power. You will not be able to weld thicker material until the amperage and power is increased.
On the other side, you might find some cheap and premium welders that operate on and around 220 volts power input. As 110v outlets are common so you need to install 220v outlet for this.
If this is not taken into consideration, you might risk at blowing fuses. So always read about manufacturer’s caution related to power supply and fuses.
The duty cycle is another key point to consider while buying. It is basically related to the efficiency of your welder. With duty cycle the capacity of the welder is determined. If you need a Mig welder to weld for a longer time then a welder with high duty will work best.
The Duty cycle is always shown in percentage number. The number represents a 10 minute period that a welder can operate before overheating. For example, a 35% duty cycle means that machine will operate for 3 minutes and 0 seconds and the remaining 6 minute and 30 seconds will be cool down period.
Weight and Size
The next factor you need to consider after performance is the weight and size of the machine. When selecting your welder, you should consider the easiness to carry the machine. If you have to keep the welder in your workshop, then welder’s weight might not be an issue, but if you have to carry the machine at multiple locations then it’s a must thing to consider.
Welders weigh from 30 lbs to 100’s of lbs depending on the power and features. The welders with inverter technology weighs less as compared to other transformer based models. For heavier machines, it doesn’t mean that you cannot carry them instead there are many moving carts available to carry them easily. Some of the heaviest welders are a bit hard to carry on concrete even if two persons are pushing the cart.
MIG or Flux-Cored Welder
Most of the MIG welders are either flux-cored or require a gas cylinder or come with both features, however, there are some machines that only have one option.
Flux core welding might attract you because you don’t need a separate gas canister while welding, but flux core creates a lot of smoke and is best to operate in open air areas. A welder with both functions is recommended to get maximum diversity.
If you have to weld aluminum then you need to buy a MIG welder with a spool gun included. Most of the welders don’t have the spool gun included in the package, so you need to make sure either the welder has the spool gun or not. If not, then do check if the welder is compatible to use spool gun or not.
Because spool gun is very helpful in welding aluminum and can be purchased additionally. The spool gun connects with the handle of the torch and enables you to control how quickly the metal should move.
Thermal Overload Protection
Some of the welders listed above have a very useful safety feature known as thermal overload protection. This feature indicates and makes sure that machine don’t overheat and shut down unexpectedly. You can find this feature in both Lotos MIG 175 and the Longevity 140 MIG welders.
Similarly, the same cooling feature can be found in two other MIG machines. A Cooling Fan is integrated in Lincoln Electric K2185-1 that prevents high temperature and Fan on demand feature is available in Hobart 230 Ironman that starts working when machine starts overheating during the welding process. So this is really a nice feature to consider while buying and worth spending.
Always select the welder according to your budget and needs. If you are professional welder and want to buy a premium machine then you have to spend more than $1000 to get the higher quality welder. But at the same, it is always recommended to look into all features and specifications while buying a costly welder.
But if you are a beginner and just wanted to start then it would be good to go for some economical welder with good features. You might see some difference in performance or durability but initially, you have to compromise on these things.
Again, if you know what are your requirements and budget, then it would be quite easier for you to pick the right MIG welder. We are hopeful that our detailed products review will help you to select the best one.
Warranty and Brand
Another thing to consider while buying a MIG welder is to choose a trustworthy brand offering warranty of machine. The brand like Hobart, Forney, Lincoln, Miller and, Everlast offers great support.
Never take risk of buying a welder with no or less warranty. Some of the great welders come with 5-years warranty and this is a great assurance for your investment. The more warranty shows how confident the manufacturer is. Also, this doesn’t mean that the welders that have less warranty are not a good choice. You can simply check their customer reviews and testimonials to get an idea of the product and choose wisely.
A MIG welder can weld from a thinness of 18 gauge or 24 gauge materials and 3/8 inch or 1/2 inch materials. For the metals with good thickness, a stick welder would be ideal.
People Also Ask (Frequently Asked Questions)
What is the best MIG welder for beginners?
There are multiple options available in the market but Hobart Handler 140 is the most recommended welder for beginners. This machine will help you in learning a lot about welding. It is a durable and versatile machine to invest in.
What is the best and popular MIG welders on the market?
The best and most popular MIG welders are from Hobart, Forney and Lincoln. Various models are offered by these brands according to professional needs. Top 5 welders in market are listed above in the table.
What is the best all around welder?
We cannot declare any welder as the best all around welder but the welders with multiple welding options and good duty cycle can be considered in all around welders.
Which one is the best shielding gas for MIG welding?
Four most common shield gases are there that are used in MIG welding and they are Argon, Helium, Carbon Dioxide and Oxygen. Each of them has their own pros and cons. But Argon is considered the best shielding gas for use. But manufacturer’s recommended gas should be used.
What is a Metal Inert Gas Welder?
A mig welder is a common type among welders and is attractive due to economical prices, easy to use and good performance. How does the welder work? When the welder is started, a metal wire fed out and shielding gas also emits. With the combination of heat, these factors fuse and melt the 2 other metals to be welded.
How to set up Metal Inert Gas Welder?
For setting up your MIG welder you need to follow all the instructions mentioned in the manual and the chart that will come with your welder. Read them thoroughly and set up the machine within minutes.
What can be weld with a MIG Welder?
These welders weld metals with 18 gauge thinness to half inch thickness at most. These welders are commonly used for construction work, DIY repair, auto projects, light fabrication work and sometimes for thicker materials welding.
How Much Does A MIG Welder Cost?
Only an average cost can be stated for MIG welders in the market. The range is something between $400 to $1,700. The more price you will pay, more features you will get in the machine.
Which one is Best MIG Welder for Home Use?
After collecting multiple reviews the welders which are best for home use are Hobart 140, Lotos 140 and Everlast 140 MIG welder.
Let’s conclude this research here. You can find many options in the market and different features of different machines will confuse you. So it is better to take a few machines into consideration and select one from them. If you know your working needs and your budget, then you can wisely make an investment by purchasing a good MIG welder.
As you also know that these machines come with single and dual voltage features, so either you have to buy 110V welder or 220V welder keeping the welding needs into consideration. Keep one thing in mind that the machine you gonna buy will be used for years. Therefore, buying a machine with good performance, power, high duty cycle and quality welding capacity will be most recommended.
Our most recommended entry level MIG welder with 110V is “Hobart Handler 140” which is trusted by many welders and is on top of our list. It is the best value welder.
And in case you want to buy a 220V machine then buying a welder with dual voltage is recommended. For that, we recommend buying “Hobart 210” or “Weldpro 200″. Although Weldpro 200 is newly introduced machine in recent years but demand for this product is rising and professionals are loving it.
We, Appreciate your time for reading an extensive review for 17 MIG welders. We are hopeful that this has helped you in understanding the true value of each welder. And we have saved your hours for researching welders online.